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Tescon Upgrade

Advanced test capability and expanded fault coverage without the expense of re-fixturing 

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Many times when product advancements do not continue to move forward, a good test system can quickly become obsolete. This lack of product development forces you to use a test system that suffers from poor fault coverage, absence of new capabilities, and limited technical support. Even simple things such as networking and datalogging are extremely difficult due to obsolete operating systems and slow PCs.

 To further compound the problem, the investment over the years in fixtures makes the purchase of a new test system a very expensive alternative. Until now, to upgrade your test capability, you had to buy a new test system and replace all of the fixtures. In today’s tight economic environment, this is normally not an option. The reality is that you have been forced to compromise your test coverage as the capabilities of your test system have not kept up with the test requirements of today’s advanced products.

 Testronics, one of the global leaders in advanced In-Circuit Test Systems has developed a cost effective upgrade for the Tescon MDA / ICT test systems. The upgrade from Testronics replaces only the Tescon electronics and PC. The Tescon press and fixtures continue to be used. Also included in the upgrade is a software utility that converts the existing Tescon test programs into the more advanced Testronics format.

By replacing only the Tescon electronics and PC,
increased fault coverage can be achieved without the expense of re-fixturing
 

Primary advantages of the Testronics Upgrade: 

  • Immediate increase in fault coverage due to the Testronics “vectorless” I/C junction testing algorithms
  • Very fast Pentium based PC with Windows ’98 operating system
  • Current production system with free software updates

  • Open architecture test system versus closed architecture

Additional advantages of the Testronics Upgrade:

  • Networking via Microsoft Windows ‘98
  • Easy integration of external IEEE 488 / GPIB instruments
  • Supports Dual Stage fixturing for functional applications
  • Ability to run external .exe function calls
  • Agilent TestJet hardware option
  • Ability to integrate 3rd party Boundary Scan and Flash Programming
  • Supports test pin counts from 64 test points to 61,440 test points
  • Conditional branching within the test program for advanced program flow

Testronics Model 406 Frequently Asked Questions

 

¨ IC test: Please explain how you test IC’s. Will you check all pins of the IC or only a few unique pins?  What about BGA’s?

Analog IC Verification - Each lead on every IC is automatically characterized with respect to itself and all other pins within that same IC. Two measurements are made on each IC pin providing a unique signature thereby enabling detection of SMD lifted pad faults as well as missing, reversed, or wrong IC faults. The two measurements that are made are: Vf (forward voltage drop) at 1mA and Vf at 5mA. These are compared to the stored Vf and delta Vf of each pin. These levels are fully programmable. This IC characterization method is the fastest, easiest to use and least costly of all vectorless techniques. Furthermore, the Testronics IC Verification is the only method suitable for BGA’s short of Boundary Scan. The only circumstance where this technique will not work is only on pins that are bussed together, (such as in a SIMM ram module).

¨ How do you test bused IC pins? What type of defects can you detect in this case?

The most efficient way to test bussed pins on an IC’s is with Agilent’s (HP’s) Test Jet. Keep in mind that the Testronics Analog IC verification technique will find open solder joints on all IC’s and BGA’s that are not bussed. Therefore, Test Jet is only needed on a very few of the IC’s pins. Please note that TestJet is not all that effective on BGA’s. To test BGA connectivity the Testronics IC Verification should be used.

¨ Can the test program support multiple variants [board options] or panelization of one board?

Yes, by inserting branching and conditional variables into the program, the operator can be prompted as to which variant he wants to test and that portion of the program will be run. Panelized boards are programmed by debugging the first board and then running a macro to automatically expand the program for the rest of the boards in the panel. Testronics Operating System (TOS) provides automated test program generation with intuitive software tools and input screens for programming ease.

 ¨ Does the 406 provide for expansion into functional testing?

Yes, the 406 Analog In-Circuit test system is designed with a scaleable, open architecture and modular plug and play system cards. The system provides the user with almost unlimited flexibility by using a VME style bus designed specifically for in-circuit test. A Testronics instrument card combined with IEEE instruments can create functional level tests. The IEEE functional signals can be sent bi-directionally to any point on the test system matrix. For example, one of our customers runs the standard MDA test, powers up the board with a programmable HP PS, digitally tests a display driver with National Instruments computer digital I/O cards, and also runs an interactive light and button test. This has allowed them to combine their functional test with their ICT test, reducing equipment costs, labor costs, and handling time. 

¨ Does the software provide the ability to give control to another executable program and return to the Testronics test program?

Yes, TOS provides an action or function called “exec” which when inserted into your test program, relinquishes program control to an executable file developed from a language of your choice and then returns to test program.

 

Testronics Model 406A Analog ICT

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Copyright © 2001 Testronics. All rights reserved. Information subject to change without notice.

Revised: 08/03/04